Manufacturing Resources

Our manufacturing network insures multi-material designs are produced at the best price, optimal quality and meet delivery expectations.

Globe

Manufacturing solutions produce retail merchandising fixtures, permanent, semi-permanent and temporary displays. Design, project scale and project complexity are assessed before choosing the best process and location (region specific or overseas) to fit your program needs.

Our project managers control and track all supply chain processes from component  production, assembly, source inspections, co-packing and distribution to the final destination as summarized in each section below.

Materials & Processes

Numerous pre-qualified locations are used to insure sufficient capacity is available to handle the variety of manufacturing processes, order types, order sizes and delivery requirements.  Please review the activated links for a quick summary of our major process-material capabilities:

plastics metals corrugated electronics woods
Plastics
Injection Molding
Vacuum Forming
Extrusions
Fabrications
Rotational Molding
Blow Molding
Metals
Wire
Steel Fabrications
Tubing
Extruding
Corrugated
Flexo
Offset
Silk Screen
Die Cutting
Electronics
Lighting
Motion
Sound
Interactive
Woods
Laminates
Natural Woods 

Assembly / Co-Packing

assembly

We provide full assembly and FDA approved co-packing fulfillment services. Component production, display manufacture and customer product availability are coordinated to insure co-packing delivery requirements are achieved.

Customers are supported with multiple plants in multiple geographic areas to enable shipping to distribution centers or direct to retail. Diverse automated & semi-automated packaging lines and a flexible workforce is used to handle seasonal cycles and surges. Services include:

  • Packaging lines
  • Finseal over-wrapping
  • High-speed shrink wrapping
  • Bundle wrapping
  • Clear or print registered films
  • Cartooning
  • Glue tipping
  • Vertical form
  • Fill & seal
  • Weigh fill
  • Automatic polybagging
  • Display assembly
  • Kitting
  • Automatic labeling
  • Full wrap-around, 2-sided
  • Automatic shrink
  • Banding/labeling
  • Letter-shop insertion
  • Ink-jetting
  • Wafer sealing
  • Bottle filling
  • Table / tube  filling
  • Contract packaging
  • On-packs, re-packs

Pre-Production

We coordinate the design, procurement and manufacture all pre-production needs including: 

preproduction

  • Injection Molding
  • Vacuum Forming tools
  • Platemaking
  • Die Making
  • Print Prep
  • Patterns/Dies

Tool inventories are kept in secured locations and availability reports are maintained.

 

Distribution / Warehousing

Our traffic specialists coordinate all logistics supply chain tasks and documentation from the final finishing location, warehouse or distribution centers to the final retail destination. We are experienced in using numerous electronic tracking and status updating vehicles including EDI, Ariba, SAP, Oracle.

distribution

We work directly with our customer's distributions specialists to understand all logistics requirements including: 

  • Height restrictions
  • Dock types
  • Double stacking
  • Pallet overhang
  • LTL or full truck loads
  • Delivery times
  • Truck sizes
  • Delivery dates
  • Pallet patterns
  • Drop shipments

Testing & Quality

Quality achievement and excellence is the cornerstone of our goal for client satisfaction.  Display projects are tested for compliance during each stage of design, prototype build, pilot run, production build, shipping and installation. 

Design, test and process controls include:

  • Design Planning
  • Design Outputs
  • Design Changes
  • Quality Inspection
  • Supplier Management
  • Drop Testing
  • Stability Testing
  • Product Load Test
  • Design Reviews
  • Design Verification 
  • Document Control
  • Non-conformance
  • Corrective/Preventive Action
  • Functional Testing
  • Material Testing
  • Scale Weighing - Assembled Unit
testing

Design is the foundation of HS Quality

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